Case Study: Construction & Precast Concrete

Assisting With The Installation Of A 150 Ton RTG Crane

Project Overview

Superior Machinery was contracted to provide heavy lifting assistance for the installation of a new 150-ton Rubber Tyre Gantry (RTG) crane at a leading precast factory in Johor. Utilizing our new 300-ton Zoomlion all-terrain crane, our team played a crucial role in lifting and positioning the heavy and oversized components of the RTG crane, ensuring a safe and efficient assembly process.

The Challenge

The primary challenge was the sheer scale and complexity of the lifts. Each module of the RTG crane was not only extremely heavy but also required precise handling and positioning to ensure proper assembly. The operation took place within an active factory environment, demanding careful coordination to minimize disruption and maintain the highest safety standards. The success of the project depended on the skill of our crane operator and the reliability of our equipment to perform multiple heavy lifts with great accuracy.

Our Solution

To meet these demands, we deployed our state-of-the-art 300-ton Zoomlion all-terrain crane, operated by one of our most experienced heavy-lift specialists. Our solution included:

  • Deployment of our new 300-ton Zoomlion mobile crane, providing the necessary lifting capacity and reach for all components of the RTG crane.
  • A highly skilled and certified crane operator with extensive experience in complex, heavy-lift operations.
  • Close collaboration with the client's installation team to ensure each lift was perfectly synchronized with their assembly workflow.
  • Meticulous lift planning and execution to guarantee the safe handling and precise placement of each RTG crane module.

Project Details

Client

Star Precast Factory

Location

Johor, Malaysia

Equipment

300-Ton Zoomlion All-Terrain Crane

Service

Heavy Lift & Crane Assistance

Scope

Assisting with the installation of a 150-ton RTG crane

Project Gallery

A 300-ton Zoomlion mobile crane lifting a large component of the RTG crane.
The 300-ton Zoomlion mobile crane preparing to lift RTG crane components at the precast factory.

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