Case Study: Heavy Lifting in Johor Bahru Port
300 Ton Mobile Crane Rental for PTP Port Quay Crane Maintenance, Johor
Project Overview: Heavy-Lift Mobile Crane Rental at PTP Port
Superior Machinery was contracted for a critical high-reach maintenance job at the busy Port of Tanjung Pelepas (PTP) in Johor Bahru. The task was to assist with the replacement of a heavy cable pulley located high up on one of the port’s 70-meter-tall quay cranes. Given PTP’s status as one of Asia’s busiest ports, the entire operation had to be executed flawlessly and swiftly, demanding a high-capacity, rapidly deployable crane.
The Challenge: High Reach, Complex Structure & Time Constraint
The complexity of the lift was twofold. First, the 70-meter working height demanded exceptional reach. Second, the cable pulley was positioned deep within the quay crane’s trolley girder, requiring the crane boom to navigate past the upper diagonal brace. Our access point was severely restricted. Furthermore, the client required the challenging heavy lift to be successfully completed within a single afternoon to minimize disruption to port operations.
Our Solution: Precision 300 Ton Mobile Crane Deployment
Our engineered solution guaranteed the swift and safe execution of this high-risk lift:
- High-Reach Mobile Crane Rental: We deployed our modern 300 Ton Zoomlion Mobile Crane. This crane was chosen for its ideal blend of heavy lifting capacity and rapid setup.
- 90 Meter Main Boom Advantage: The crane's impressive 90-meter main boom provided the necessary reach, eliminating the significant time and cost required to assemble a fly jib or luffing jib extension.
- Complimentary CAD Lifting Plan: To eliminate all guesswork and assure the client and port safety personnel, our engineers provided a detailed, complimentary CAD lifting plan prior to mobilization. This plan ensured absolute precision when navigating the boom past the quay crane's diagonal bracing.
- Safety & Compliance: Operating in a world-class port demanded the highest safety standards. Our crew were all DOSH certified, and our state-of-the-art crane passed all rigorous safety inspections seamlessly.
By providing the right heavy lift equipment and necessary engineering support, we successfully completed the lift safely, precisely, and well within the client's demanding deadline.
Project Details
Client/Industry
PTP Port (Port Maintenance)
Location
Port of Tanjung Pelepas (PTP), Johor Bahru
Equipment
300-Ton Zoomlion Mobile Crane (90m Main Boom)
Service
Heavy Lift Mobile Crane Rental & CAD Lift Planning
Scope
Precision Replacement of Quay Crane Cable Pulley at 70m
Project Gallery: 300 Ton Mobile Crane Rental in Johor Bahru



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